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Environ Eng Res > Volume 26(2); 2020 > Article
DURNA and GENÇ: Application of a multiple criteria analysis for the selection of appropriate radical based processes in treatment of car wash wastewater


In this study, the treatment of car wash wastewater was investigated by radical based hybrid/combined processes. Proposed processes, (Microwave (MW) + persulfate (PS) + Electrocoagulation (EC)), (ozone (O3) + PS + EC) and (MW + PS + O3), were optimized with Taguchi orthogonal array technique for maximum COD removal. The COD removal under optimum conditions was obtained to be 84%, 64.9% and 61.4%, for (MW + PS+ EC), (O3 + PS+ EC) and (MW + PS+ O3) processes, respectively. Operating costs for (MW + PS + EC), (O3 + PS + EC) and (MW + PS + O3) processes have been calculated as 0.2614, 0.1335 and 0.2653 €/L wastewater under optimum operating conditions. Pareto analysis showed that MW time and PS dose are very effective parameters but especially ozone related parameters have no significant effect on COD removal. Processes were evaluated with the PROMETHEE approach in terms of treatment efficiency, operating cost, sludge formation, and preferability criteria to determine the most suitable among the three alternative processes. As a result, the preference order of the processes for the treatment of car wash wastewater with radical based treatment processes was found as (MW + EC + PS) > (MW + O3 + PS) > (O3 + EC + PS).

1. Introduction

The car wash industry is among the industries that consume large amounts of water and require a lot of chemical use [1]. Depending on the type of car wash and the size of the car, an average of 150–600 L of fresh-water is consumed per car wash [2, 3]. Reuse / recycling is an important issue due to the amount and complexity of wastewater in car wash stations [4].
Car wash wastewater may contain various pollutants such as detergents, phosphates, waxes, petroleum, and a wide range of hydrocarbons that make these effluents toxic to aquatic life [5]. Also, diesel organics such as oil and grease, carbon, asphalt, salts, ammonium compounds, heavy metals, acids and microorganisms in car wash effluents are among the pollutants of concern [6].
Increasing regulatory legislation and fresh water prices force the car wash industry to invest in process-integrated solutions [1]. Reuse is an important issue in car wash stations due to the amount and complexity of wastewater. [2]. Many European countries have legislation for water recycling in car washing stations to reduce the volume of water consumed as well as reduce the pollutant release to the municipal treatment systems [7]. According to the Turkey Statistical Institute [8], the number of total cars is 23 million, but there is no statistical information about water consumption for car washes. However, restriction concerning discharge into the sewage system and receiving water body of treated car wash wastewater is present [8, 9]. Reuse/recycling of car wash wastewater for commercial car wash stations in Turkey was not legislated. Generally, in Turkey, car wash stations use artesian wells as the main water source. Wastewaters from these stations is passed through an oil-water separator or clarifier to remove oil and particulate matter before being discharged to municipal waste-water treatment plants. Efficient approaches are needed to eliminate hazardous pollution of wastewater and also to reuse after treatment. Due to the high reuse water quality for car wash and the limited space of car wash stations, high-impact treatment units with small space needs are required [4]. Criteria for car wash reclamation systems should include general acceptance, aesthetic quality, microbiological risk and chemical content parameters [1]. Various treatment systems for reuse of car wash have been developed. Most of these systems are not sufficient for the quality of reuse water [10]. Some treatment methods used for the treatment of car wash wastewater include physicochemical processes [1013], electro/ chemical coagulation [2, 14, 15], chemical oxidation [4], electrochemical AOPs [7] and electrooxidation [16]. Although high efficiency is obtained with membrane processes, such processes require large areas and high costs. Furthermore, the oil-water emulsion contained in the car wash wastewater reduces membrane permeate flux [10]. Kiran et al. [17] found that the highest COD removal of 60% was achieved with the cellulose acetate membrane purification process of car wash water. Biological treatment methods do not seem to be attractive due to low biodegradability and bad nutrient balance of washing wastewater. However, Boluarte et al. [14] reported that after the process was acclimatized, the removal efficiency of COD in anoxic reactors and aerobic membrane bioreactor was about 99.2%. In the car wash industry, most preferred processes for reclamation systems are physical-chemical treatment systems [2]. The removal efficiency of COD was obtained as 65.3% by adding poly-aluminum chloride coagulant to car wash wastewater [14]. Recent research has shown that electrochemical treatment techniques can be a good option for the reclamation of car wash wastewater [2, 7, 16, 18]. In the study conducted by Sharma and Şimşek [19], it was found that the electrocoagulation (EC) process alone was significantly successful in removing suspended and colloidal contaminants. However, the maximum removal of dissolved organic pollutants was found to be relatively low.
AOPs are oxidation processes that produce radicals such as hydroxyl and sulfate in sufficient quantities to affect the chemical degradation of pollutants. Radical based processes have been widely used in treatment of various industrial and municipal wastewater. However, only a few studies have investigated these processes for car wash wastewater treatment. In these studies, the removal of COD was obtained as 71%, 75%, and 82% by H2O2 [4], electrocoagulation and anodic oxidation integrated process [20] and electrooxidation process [21], respectively. Simple electrochemical or oxidation processes cannot significantly mineralize pollutants. Combining AOPs with other treatment processes, such as electrochemical technologies, is effective to achieve high pollutant removal efficiency at minimum cost [22]. Researchers have reported that the combination of electrochemical processes with ozone processes is a more efficient process because sludge and electrode passivation are lower than those achieved only by electrochemical processes [2224]. Ozone-based AOPs are much more efficient than ozone process alone in removal of refractory compounds [25, 26]. Among the advanced treatment technologies, microwave (MW) technology has gained attention with its advantages such as short reaction time, high energy efficiency, fast heating and high reaction speed. Since MW’s energy cannot break the chemical bonds of recalcitrant pollutants alone, it is common to use MW in combination with adsorbents, oxidants, catalysts, and AOPs [27, 28]. An activator is required to obtain SO4•− radicals in PS oxidation. MW may act as an activator. The hybrid systems of PS and MW irradiation provide synergistic enhancement of the rate of organic contaminant degradation. MW irradiation increases the water temperature and accelerates PS activation and redox reactions.
The car wash industry is one of the industries with intensive water consumption and has a wide variety of chemical uses. Despite the efficiency shown in treatability with the radical-based processes of many industrial wastes, the applications of these processes for car wash wastewater containing complex soluble organic matter are rather scarce in the literature. Therefore, this study was focused on the evaluation of radical based combine/hybrid processes to treat car wash wastewater. In the studies on the treatment of car wash wastewater, each criterion that affects treatment efficiency was evaluated as alone. However, environmental, economic and social aspects should be evaluated together in the applicability of the treatment processes. The processes proposed in this study were evaluated with the PROMETHEE approach, which is one of the multi-criteria decision-making processes, and the most appropriate process was determined.
In this study, the radical based process combinations of (MW + PS + EC), (O3 + PS + EC) and (MW + PS + O3) have been proposed for the destruction of refractory compounds in car wash wastewater containing highly dissolved complex organic matter. Each process has been optimized by Taguchi experimental design to determine the optimum operating parameters to maximize the COD removal. The effect of each operating parameter on the treatment efficiency was determined by Pareto analysis. Furthermore, using the fuzzy PROMETHEE method, the most suitable method among the proposed combinations for the treatment of car washing wastewater was determined.

2. Material and Methods

Wastewater: The real car wash wastewater was obtained from a car washing station with a daily capacity of from 40 to 50 cars in Istanbul, Turkey. In this station, different surfactants, rim cleaners and waxes are used during the washing process of the car. Therefore, the refractor organic matter content of wastewater is high. The COD value of the wastewater used is between 750–850 mg/L and the pH value is about 5–5.5.
Chemicals: Sodium sulfate (Na2SO4) was purchased from Merck and used to obtain the specified current densities in EC processes. Sodium persulfate (Na2S2O8, 98%) was purchased from Merck and used as persulfate anion (PS) to create sulfate radicals. For pH adjustments, NaOH and H2SO4 were used which are also obtained from Merck.
Analysis: At each run, after samples were centrifuged using Hettich Universal 320 centrifuge device at 3,500 rpm, 15 min due to separate the solid particles from liquid, supernatant of treated samples were used for COD analysis. COD was analyzed by the closed reflux method according to the ‘Standard Methods for the Examination of Water and Wastewater (APHA) [29].
Since sludge formation occurs in (MW + PS + EC) and EC + PS + O3 processes, these sludges are characterized by XRD and FTIR analysis. XRD (X-Ray Diffraction) and Fourier transform infrared (FTIR) analysis were carried out to confirm the nature as well as the bond stretching of the sludge respectively. X-Ray Diffractometer (XRD, RigakuSA-HF3) and Fourier transform infrared spectroscopy (FTIR, Perkin Elmer) were used for XRD and FTIR analysis, respectively. The sludge formed during EC was dried overnight in the air, then ground to a fine powder. Obtained powder was used for XRD and FTIR analysis. Powder XRD analysis was performed with CuKα radiation source with a scanning speed of 1.0°/min at 40 kV and 20 mA. Samples were collected from 10° to 80° (2θ). The spectra of FTIR was obtained in the range of 4,000–650 cm−1.
The experimental devices used in the study are described in Supplementary Materials.

2.1. Methodology

In this study, (MW + PS + EC), (O3 + PS + EC) and (MW + PS + O3) processes were optimized by the Taguchi L8 experimental design to determine the operating conditions for the maximum COD removal of car wash wastewater. Schematic diagrams of combined / hybrid processes and levels of factors affecting COD removal are given in Fig. 1.

2.2. Optimization and Decision Making

The Taguchi methodology is widely used in experimental design studies and considered to be a more advantageous method than other methods since it requires fewer experiments and less cost. Taguchi recommends using the loss function to measure performance characteristics that deviate from the set value. Further, the value of the loss function becomes a signal-to-noise (S / N) ratio indicating the desired portion/unwanted portion. The optimal operating conditions are calculated from the S / N ratio of the results obtained from studies designed with the Taguchi orthogonal array technique [30]. The S / N ratios are varied, usually, indicated with three types, i.e. smaller-the better, larger-the-better and nominal-the-better [31].
The preference of three optimized hybrid systems by Taguchi methodology was then ranked by the fuzzy PROMETHEE approach. For optimization Design Expert 10.0.4, for decision making Visual PROMETHEE Academic Edition software was used.
Multi-criteria decision making (MCDM) is used to score or rank a limited number of alternatives, taking into account the multiple criteria. PROMETHEE is an MCDM method developed by Brans et al. [32]. It is a very simple ranking method understanding and application compared to other MCDM methods. It is well adapted to problems with multiple or conflicting criteria of the finite set of alternatives [33].
When comparing the two alternatives considered a and b in terms of criteria, a P function is preferred. This function explains the difference between the two alternatives evaluated based on a particular criterion, within a degree of preference ranging from 0 to 1. The general representation of this P function is expressed as in Eq. (1).
With the selected preference function, the alternatives are compared in pairs on the basis of the criterion. The basic steps of PROMETHEE are as follows [3436].
Step 1: For each criterion, one of the 6 preference functions is selected. The preference functions are given in Table S1 in Supplementary Materials.
Step 2: Preference index for each alternative is determined by Eq. (2) by making binary comparisons of alternatives with the preference function determined by Step 1.
where wj is the weight of the criterion and n is the number of evaluation factors.
Step 3: For each alternative, positive (Eq. (3)) and negative flows (Eq. (4)) are determined.
Step 4: PROMETHEE I partial and PROMETHEE II net rankings are performed with the calculated positive and negative currents. The relationship between alternative a and alternative b is as follows [37].
is superior to b {Φ+(a)>Φ+(b)andΦ-(a)<Φ-(b)Φ+(a)>Φ+(b)andΦ-(a)=Φ-(b)Φ+(a)=Φ+(b)andΦ-(a)<Φ-(b)}
a is no different from b {Φ+(a)>Φ+(b)veΦ-(a)<Φ-(b)Φ+(a)>Φ+(b)veΦ-(a)=Φ-(b)Φ+(a)=Φ+(b)veΦ-(a)<Φ-(b)}
a can not be compared with b {Φ+(a)>Φ+(b)veΦ-(a)>Φ-(b)Φ+(a)<Φ+(b)veΦ-(a)<Φ-(b)}
Despite its advantages, the PROMETHEE method has a disadvantage in terms of the uncertainty associated with situations that should be expressed in linguistic expressions, and the inputs are often based on the thoughts and experiences of decision-makers. In order to eliminate this uncertainty, Fuzzy PROMETHEE, which is an improved version of the PROMETHEE method with fuzzy numbers, has emerged. The method aims to obtain more sensitive and more specific results. Triangular fuzzy number equivalents, which adopt five linguistic variables proposed by Li [38] were used in the study (Table S2 in Supplementary Materials).
In this study, the linguistic expressions determined by the decision-makers were first converted into triangular fuzzy numbers, averaged and then defuzzyficated based on criteria. The defuzzification of a triangular fuzzy number (a, b, c) is carried out according to Eq. (8) [39].
where D is the defuzzyficated value.

3. Results and Discussion

3.1. Optimization Study

The Taguchi L8 experimental design was used for optimization of operating conditions of the three proposed process configurations. The COD removal efficiency was used as the response parameter in the experimental design using two levels of seven factors. The levels of the factors used in the processes were determined by preliminary studies. In the Taguchi experiment design, it is desirable to obtain low, medium and high COD removal values, the levels of factors are selected to achieve a homogeneous distribution. For example, the original pH value of the wastewater used in the study is between 5–5.5, after the addition of PS, the pH of the water decreases therefore, the acidic pH level was not used in the experimental design. Selected pH levels provided wide range of COD removal efficiencies.
The Taguchi L8 experimental designs of three combined processes, resulting COD removal efficiencies and S / N values are given in Table 1. The S / N values are calculated according to the “higher is the better” condition for maximum COD removal efficiency.
The suitability of the models can be validated through the ANOVA. F and P values obtained from ANOVA analysis for all three procedures are given in Table S3 in Supplementary materials. The F value indicates the ratio of the mean of the squared deviations to the mean of square error, while the P-value, defined as the ratio of the sum of square of the variables to the total sum of square, shows the contribution of the variables to the response [23]. The high F values imply that the models are significant. Model parameters with a P value of less than 0.05 are considered to be significant.
In this study, optimization of 3 combined/hybrid systems was performed for maximum COD removal. The optimum conditions and the experimental results at these conditions for (MW + PS + EC), (O3 + PS+ EC) and (MW + PS+ O3) are given in Fig. 2 (a), (b), (c), respectively.
Combining the EC process with other treatment processes might improve treatment performance. Ozone can oxidize pollutants directly with the oxidation ozone molecule and/or indirectly by OH radical formation. In O3/EC combination, Al(OH)3 served as catalysts surface, adsorbents/co-precipitants in the wastewater. Ozone can decompose in the active metal regions on the surface of the catalysts. Dissolved ozone is adsorbed on the surface of the catalyst and then decomposes rapidly due to the presence of hydroxyl groups. Ozone in the gas phase can rapidly decompose to oxygen and a free OH radical on the surface of metal oxides, oxidizing organic compounds in solution or on the catalyst surface [40]. In the study carried out by Qi et al. [41], was shown that aluminum (hydroxyl) oxides such as γ-Al2O3, γ-AlOOH and α-Al2O3 enhanced the rate of ozone decomposition. Higher density of surface hydroxyl groups of the aluminum oxide tested was favorable for the decay of ozone into hydroxyl radicals. Na2S2O8, which dissociates in water to form S2O8 2−, is a strong oxidant, however is kinetically slow to react with many organics [42]. By activation, S2O8 2− receives energy, the peroxide bond is split and two sulfate radicals are formed [43]. Microwave radiation is widely used in the activation of persulfate anion in SO4•− radical based processes [27]. The SO4•− radical formed according to the Eq. (9), has proved to be highly effective in removing pollutants.
In O3/PS system, S2O8 2− reacts with ozone and the oxidation agent of organic materials such as SO4 •− and O2 •− as is produced [4446].
In this study, 84, 64.9 and 61.4% COD removals were obtained for the (MW + PS + EC), (O3 + PS + EC) and (MW + PS + O3) processes at optimum conditions determined by Taguchi experimental design, respectively. In the study conducted by Orescanin et al. [47], 76.3% COD removal was achieved in the treatment of boat pressure washing wastewater containing approximately 215 mg/L COD by EC / ozonation process. Rubí-Juárez et al. [21] reported that they achieved 70% COD removal by electrocoagulation of car wash water containing 488 mg/L COD.
The COD removal efficiencies obtained in this study seem to be low compared to electrocoagulation-based treatments of car wash wastewater in the literature. However, the wastewater used in this study was taken from the station where there is a large amount of polisher and detergent usage with the high average COD content of 800 mg/L. In addition to treatment efficiency, economic and social aspects of processes should also be taken into consideration in the evaluation of environmental processes. For this purpose, the processes were evaluated with PROMETHEE, which is one of the multi-criteria decision making processes, considering all the criteria.
Energy and chemical consumption were taken into account to calculate the operating cost of each process. The unit energy cost in the energy consumption of the ozone generator, DC power supply, and MW oven is assumed to be 0.074 €/kWh. The unit costs of NaOH and H2SO4 used in pH adjustment, Na2S2O8 used as oxidation agent and Na2SO4 used to increase the current density were considered as 0.0131 €/g, 0.8 €/mL, 0.072 €/g, 0.0474 €/g, respectively. The cost of consumption of Al electrodes was calculated according to Gengeç et al. [48] and found to be 0.00368 €/L wastewater for 0.0319 A/cm2. Operating costs for the (MW + PS + EC), (O3 + PS + EC) and (MW + PS + O3) processes were calculated as 0.2614, 0.1335 and 0.2653 €/L wastewater under optimum operating conditions. It can be said that the operating cost of the processes combined with MW oxidation is approximately twice the cost of MW free processes.
In addition, Pareto analysis was performed in order to determine the effects of variables on COD removal efficiency of each combined system designed in Taguchi experimental design. Pareto analysis is a useful method of determining effects in order of magnitude and displaying the 5% significance threshold (t-value limit) and an additional threshold (Bonferroni limit) corrected for multiple tests. The t values of the bars represent the square root of the F values on the ANOVA. The coefficients that are the t-value of the effect on the Bonferroni line are strictly defined as significant coefficients, and the coefficients with the t-value of the effect between the Bonferroni line and the t-limit are defined as likely to be significant, and the coefficients below the t-limit line are determined statistically insignificant [49, 50].
Fig. 3 shows the Pareto analysis of the Taguchi experimental design of the (MW + PS + EC) (a), (O3 + PS + EC) (b) and (MW + PS + O3) (c) processes, respectively. The importance levels of the parameters in combined/hybrid operations were evaluated according to the “absolutely significant potential to be significant” order. Since the synergistic interactions of the parameters are possible, evaluating the effect of each parameter on the response alone would not be the correct approach. The effect of each parameter on COD removal was determined by taking into account all these interactions with Pareto analysis.
The most significant parameters in the (MW + PS + EC) process were MW time and PS dose, while current density and MW power were found to be potentially significant parameters and the inter-electrode distance, pH, and EC time parameters were found to be insignificant. In the (O3 + PS + EC) process, pH and retention time parameters were found to be potentially significant, while other parameters were found to be insignificant. In the (MW + PS + O3) process, the MW time parameter was found to be potentially significant, while the other parameters were not significant. In the electrocoagulation process, inter-electrode distance parameter is considered as an effective parameter. However, in this study, this parameter was ineffective because other parameters in processes containing EC were more effective. The PS dose and MW oxidation time have a significant effect in the combined processes where the MW pretreatment step is applied. This shows that the oxidation mechanism of SO4 −• is essential (predominant) in COD removal. In the ozone assisted EC process, the factors characterizing the ozonation were found to be ineffective in COD removal.

3.2. Characterization of The Sludge

The qualitative and quantitative properties of sludge are important for their disposal. Sludge production depends on the characteristics of raw wastewater solids and the matter that is destabilized by coagulation and flocculation, as well as current density and resistance [51]. XRD analysis was performed to reveal the information about the crystallographic structure of the sludge. XRD spectra of the (MW + PS + EC) and (O3 + PS + EC) process sludges were shown in Fig. 4 (a) and (b), respectively. Broad peaks of alumina and diaspore (Al-O-OH) in the sludge were detected by XRD. The XRD spectrum of the sludge generated from (MW + PS + EC) process showed broad and diffuse peaks which are amorphous or poorly crystalline structure [51]. The sludge generated from (O3 + PS + EC) was in the form of high crystallinity and a low amorphous phase.
FTIR analysis of sludge was used to determine the nature of the functional groups existing on its surface. FTIR spectra of the sludge were shown in Fig. 5. FTIR spectra indicated stretching vibrations at 3,351 cm−1 and 3,356 cm−1 bands attributed to −OH presence. The band at 2,901 cm−1 referred to the presence of C = H. FTIR spectrum shows Al-O-H bending at a vibration range of 1,000-880 cm−1. Hydroxyl bending and HO-H2O bending vibration, or overtones of hydroxyl bending are around 1,572–1,813 cm−1 [51]. The presence of the peaks at 730–733 in the sludge confirms the presence of carbonate [52]. The strong peak around 1,100 cm−1 is attributed to sulfate [53]. These bands indicate that the sludge produced by the Al electrode mostly contains hydroxides and oxy-hydroxides [2].

3.3. Decision Making Study

In this study, the PROMETHEE decision-making method was used to rank the three proposed processes. The criteria to rank the processes for car wash wastewater management were determined as the operating cost of the process, removal efficiency, secondary waste generation, and preferability by car owners. For the criterion of removal efficiency, experimental COD removals obtained under optimum conditions were taken into consideration. For the cost criterion, operating costs under the optimized conditions of the three processes were also calculated. The values of the two other criteria, secondary waste generation and the criteria for preferability by vehicle owners, were obtained from the data expressed linguistically by 4 decision-makers. Thus, while the process cost and treatment efficiency criteria were used directly in numeric while the secondary waste generation and the preferred by car owners criterias were used by converting linguistic expressions into fuzzy numbers. The linguistical data obtained from 4 decision-makers was first converted into fuzzy numbers, averaged and defuzzyficated as in the Eq. (8) and used numerically. These operations, which are used in the numerical expression of two linguistic criteria, are shown in Table S4(a) in Supplementary Materials. The final values used for the PROMETHEE ranking is shown in Table S4(b) Supplementary Materials. When selecting the most suitable method with PROMETHEE, linear preference function was used for cost and treatment efficiency criteria while the V-shape preference function was used for secondary waste generation and car owners preference criteria. The weighting of treatment efficiency, operating cost, secondary waste generation and preferability criteria by vehicle owners, which are used to determine the appropriate method among alternative treatment methods, are accepted as 3, 1, 1, 1, respectively. Since each alternative method is intended for the reuse of car wash wastewater, such weighting is performed. Although there are no quality criteria for reuse of treated car wash water in Turkey, in this study, treatment efficiency was the determining factor in the selection of the alternative method.
When performing PROMETHEE I partial ranking, positive and negative currents are calculated between +1 and −1 for each alternative. Positive currents indicate the superiority of one alternative over others. While negative currents show how much one alternative is suppressed by other alternatives. The smaller the negative current value of an alternative, the more preferable it is. In PROMETHEE II, a clearer sequence is obtained with the net currents generated by the difference between positive and negative currents [54]. PROMETHEE I and II rankings are given in Fig. 6. In the positive currents shown in Fig. 6 (a), it is seen that the (MW + PS + EC) process is more preferable because it takes values near to 1, whereas in the negative currents the (O3 + PS + EC) process is more preferable than other alternatives since it is near to zero. As shown in Fig. 6 (b), the PROMETHEE II net ranking of preferred alternatives was found to be (MW + PS + EC) > (MW + PS + O3) > (O3 + PS + EC).
GAIA plane is the representation of PROMETHEE results as an extension of a visual and interactive procedure. The decision axis indicated by the red vector on the GAIA plane indicates the most preferred alternatives. Alternatives near to this line are acceptable. Furthermore, alternatives close to a criterion specify alternatives that should be preferred primarily for that criterion [54]. In this study, the GAIA plane is shown in Fig. 7. In the GAIA plane, the decision axis appears to be on the (MW + PS + EC) alternative side. Since the reuse of treated water is the primary objective when weighting the criteria in the study, the criteria given higher weighting were determinative in the ranking of alternatives. Since decision axis is close to treatment efficiency, it can be said that that criteria is effective in order to preference of alternatives. The (MW + PS + O3) process has been particularly preferable in terms of secondary waste generation criteria. Likewise, (O3 + PS + EC) process is the preferred alternative in terms of operating cost criteria.

4. Conclusions

High water consumption in the car wash industry forces car washers to reuse treated water. On the other hand, since the wastewater from these industries contains very different complex and soluble structure, conventional treatment methods are inadequate and advanced treatment methods attracting attention. In this study, the treatment of car wash wastewater with radical based (MW + PS + EC), (O3 + PS + EC) and (MW + PS + O3) combined/hybrid processes was examined. The results obtained are presented below;
  • - The operating conditions to ensure maximum COD removal of the evaluated processes have been optimized with Taguchi experimental design. COD removal under optimum conditions was found to be 84%, 64.9% and 61.4%, for (MW + PS + EC), (O3 + PS + EC) and (MW + PS + O3), respectively. Operating costs for the (MW + PS + EC), (O3 + PS + EC) and (MW + PS + O3) processes were calculated as 0.2614, 0.1335 and 0.2653 €/L wastewater under optimum operating conditions. The energy consuming units in the proposed processes were MW furnace, DC power supply and ozone generator. Energy consumption of (MW + PS + EC), (O3 + PS + EC) and (MW + PS + O3) processes under optimum conditions was found to be 1.02, 0.84 and 0.459 kWh, respectively.

  • - By Pareto analysis, which determined the effect of each parameter on COD removal, it was determined that MW time had a significant effect in the processes of (MW + PS + EC and MW + PS + O3) where MW was used. It has been observed that the effect of PS can be considered important in processes where PS is activated with MW radiation. However, in processes where ozone is used (MW + PS + O3 and O3 + PS + EC), the effect of ozone-related parameters on COD removal is negligible.

  • - The preference of the processes has been evaluated with the fuzzy PROMETHEE method by taking into account treatment efficiency, operating cost, sludge formation, and preferability criteria. The PROMETHEE II net ranking of alternatives was found to be (MW + PS + EC) > (MW + PS + O3) > (O3 + PS + EC). Also, in the GAIA plane, the decision axis appears to be on the MW + PS + EC alternative side. The (MW + PS+ O3) process has been particularly preferable in terms of secondary waste generation criteria. Likewise, (O3 + PS + EC) process is the preferred alternative in terms of operating cost criteria.

Supplementary Information


Authors thank the Kocaeli University Scientific Research Projects coordination, BAP for their financial support to the national project (no: 2018/137). Authors also thank to Teknik Plastik company (Turkey) for their technical support.


Author Contributions

N.G. (Professor) and E.D. (Ph.D. Student) both contributed to both writing the manuscript and conducting experiments.


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Fig. 1
Schematic diagrams of combined / hybrid processes. (a) MW+ PS+EC, (b) O3+PS+EC, (c) MW+PS+O3.
Fig. 2
The mechanisms and optimization results of the proposed processes (the optimum experimental conditions and results obtained from the optimum experiments are expressed in red text color, C: Contaminant, UP: Ultimate product, IP= Intermediate product, : /upload/thumbnails/eer-2020-115f8.gif Al(OH)3, Al(OH)2 +, Al(OH)++…, /upload/thumbnails/eer-2020-115f9.gif: Contaminant). (a) MW+PS+EC process, (b) O3+PS+EC process, (c) MW+PS+O3 process.
Fig. 3
Pareto graph of proposed processes (a) (MW+PS+EC) process, (b) (O3+PS+EC) and (c) (MW+PS+O3).
Fig. 4
XRD analysis of the sludges from (a) (MW+ PS+ EC) and (b) (O3+ PS+ EC) processes.
Fig. 5
FTIR analysis of the sludges from (MW+PS+EC) (green line) and (O3+PS+EC) processes (purple line).
Fig. 6
(a) PROMETHEE I ranking, (b) PROMETHEE II ranking.
Fig. 7
GAIA visual analysis.
Table 1
Taguchi L8 Experimental Designs and COD Removal Results of Proposed Processes
Method A: MW time (min) B: PS dose (g/L) C: Current density (A/cm2) D: EC time (min) E: pH F: MW power (W) G: Inter electrode distance (cm) COD removal (%) S/N ratio
(MW+ PS+EC) 10 1.25 0.0159 20 5.5 700 1 48.50 33.714
10 1.25 0.0159 50 9 567 3 52.00 34.320
10 2.5 0.0319 20 5.5 700 3 70.00 36.901
10 2.5 0.0319 50 9 700 1 68.00 36.650
30 1.25 0.0319 20 9 700 3 67.00 36.521
30 1.25 0.0319 50 5.5 567 1 75.00 37.501
30 2.5 0.0159 20 9 567 1 80.00 38.061
30 2.5 0.0159 50 5.5 700 3 70.00 36.901

(O3+ PS+ EC) A: PS dose (g/L) B: Current density (A/dm2) C: Time (min) D: pH E: Inter electrode distance (cm) F: Ozone flow (L/min) G: Ozone dose (g/h) COD removal (%) S/N ratio

1.25 0.0159 20 5.5 1 2 0.6 45.45 33.1506
1.25 0.0159 20 9 3 6 3 54.38 34.7087
1.25 0.0319 50 5.5 1 6 3 55.10 34.8230
1.25 0.0319 50 9 3 2 0.6 56.10 34.9792
2.5 0.0159 50 5.5 3 2 3 51.72 34.2731
2.5 0.0159 50 9 1 6 0.6 55.17 34.8340
2.5 0.0319 20 5.5 3 6 0.6 50.00 33.9794
2.5 0.0319 20 9 1 2 3 53.24 34.5247

(MW+ PS+O3) A: MW time (min) B: MW power (W) C: pH D: PS dose (g/L) E: Ozone time (min) F: Ozone flow (L/min) G: Ozone dose (g/h) COD removal (%) S/N ratio

30 567 9 2.5 20 5 0.6 21.05 26.4650
10 700 9 1.25 20 5 3 22.80 27.1586
30 700 5.5 1.25 50 5 0.6 19.29 25.7066
10 567 5.5 2.5 50 5 3 42.10 32.4856
30 700 5.5 2.5 20 3 3 38.59 31.7294
30 567 9 1.25 50 3 3 47.36 33.5082
10 700 9 2.5 50 3 0.6 43.00 32.6693
10 567 5.5 1.25 20 3 0.6 47.36 33.5082
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